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Boosting Operational Efficiency for a Manufacturing Company with BI-Powered Predictive Analytics

Boosting Operational Efficiency for a Manufacturing Company with BI-Powered Predictive Analytics

A leading global IT services provider with operations in over 20 countries faced rising attrition rates that threatened project delivery timelines and increased hiring costs. Despite competitive compensation and benefits, employee engagement levels remained inconsistent across regions, and exit interviews offered limited actionable insights. To address these issues, a comprehensive Business Intelligence (BI) solution was implemented to consolidate HR data from performance systems, engagement surveys, and attendance records. Predictive attrition models were developed to identify high-risk employees proactively, enabling targeted retention strategies. Interactive dashboards and heatmaps provided HR leaders with clear visibility into engagement trends and potential attrition hotspots across departments and geographies. Within 8 months, the firm reduced employee turnover by 22%, significantly lowering hiring costs and improving project continuity.

Image representing case study

25%

drop in average production downtime

20%

reduction in maintenance-related expenses

30%

improvement in on-time delivery performance

About  

Problem Statement

  • Frequent unplanned downtimes disrupted production schedules and increased costs.
  • Production planning was manual, time-consuming, and couldn’t dynamically adapt to changes in demand or equipment availability.
  • Maintenance schedules were reactive, leading to extended equipment outages.
  • Managers lacked real-time visibility into production line performance, bottlenecks, and workforce utilization.
  • Disconnected data sources made it difficult to generate consolidated performance and efficiency reports.

Industry: Manufacturing – Industrial Equipment
Services:
Business Intelligence Implementation, Predictive Analytics, Production Planning Optimization
Region:
North America, serving global clients in Europe and Asia

Our Tech Stack

Tech stack we used

Solution Approach

Benefits

  • 25% reduction in production downtime, significantly increasing operational efficiency
  • Improved on-time delivery rates, boosting customer satisfaction
  • Reduced maintenance costs through predictive scheduling
  • Enhanced production planning with real-time, data-driven insights
  • Optimized workforce allocation by identifying and addressing bottlenecks proactively

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